Production line and factory setup overview
This proposal presents a practical low-entry plastic bottles line for Afghanistan. Blow moulding, leak testing and packaging PET and HDPE bottles. The starting configuration prioritizes economical Chinese machinery, local fabrication of noncritical items, affordable local labor, simple buildings and phased automation.
Recommended lowest-entry line configuration Start with one semi-automatic shift and the minimum core equipment needed for plastic bottles line; add automatic handling and higher-speed packing after demand is proven.
Production process and implementation sequence
- Material feeding
- Forming
- Trimming
- Counting
- Inspection
- Primary packing
- Cartoning
Products, capacity and market fit
- Local production can replace selected imported finished goods.
- Affordable land, labor and local fabrication reduce the entry threshold.
- A one-shift starting model limits working-capital pressure.
- Modular equipment allows capacity to grow with confirmed sales.
- Economy retail pack - Confirm with buyer and local market - Afghanistan and nearby regional buyers
- Standard wholesale pack - Confirm with buyer and local market - Afghanistan and nearby regional buyers
- Institutional pack - Confirm with buyer and local market - Afghanistan and nearby regional buyers
- Custom printed product - Confirm with buyer and local market - Afghanistan and nearby regional buyers
Core production machinery and line specifications
| Machine / stage | Function / value | Production note |
|---|---|---|
| Raw-material unwinder or feeder | Supports the plastic bottles line workflow | Sized to selected entry capacity |
| Heating or extrusion unit | Supports the plastic bottles line workflow | Sized to selected entry capacity |
| Forming or molding machine | Supports the plastic bottles line workflow | Sized to selected entry capacity |
| Trim collection system | Supports the plastic bottles line workflow | Sized to selected entry capacity |
| Counting and stacking unit | Supports the plastic bottles line workflow | Sized to selected entry capacity |
| Inspection conveyor | Supports the plastic bottles line workflow | Sized to selected entry capacity |
| Bagging machine | Supports the plastic bottles line workflow | Sized to selected entry capacity |
| Carton sealer | Supports the plastic bottles line workflow | Sized to selected entry capacity |
| Air compressor | Supports the plastic bottles line workflow | Sized to selected entry capacity |
| Scrap grinder | Supports the plastic bottles line workflow | Sized to selected entry capacity |
Raw materials, utilities and factory requirements
- Food-grade polymer, paper or approved substrate
- Printing inks or masterbatch
- Bags, cartons and labels
- Process consumables
- Spare tooling and cutting blades
- Three-phase power
- Compressed air
- Cooling water where required
- Clean dry production room
- Finished-goods warehouse
Indicative low-entry investment and implementation plan
These planning ranges prioritize economical machinery, local labor and local civil works. Final pricing follows confirmed capacity, product specification, delivery terms and site conditions.
| Scope | Indicative range | Entry-plan note |
|---|---|---|
| Entry machinery | US$35k-140k | Economy configuration using local labor where practical |
| Local utilities and workshop | US$12k-45k | Economy configuration using local labor where practical |
| Tooling and packing | US$10k-35k | Economy configuration using local labor where practical |
| Freight and installation | US$12k-45k | Economy configuration using local labor where practical |
| Working capital | US$8k-30k | Economy configuration using local labor where practical |
| Low-entry project total | US$77k-295k | Economy configuration using local labor where practical |
Detailed proposal and next step
The proposal contains the complete line flow, machinery scope, raw-material and utility requirements, implementation stages and indicative entry planning. Final configuration follows confirmed products, capacity, site and budget.