Production line and factory setup overview
Extrudes WPC door-core or panel profiles, then calibrates, cuts, reinforces where engineered, surfaces, drills and packs defined waterproof interior-door components.
Recommended lowest-entry line configuration Confirm door size, lock/hinge reinforcement, screw holding, thermal movement and installer machining before selecting dies.
Production process and implementation sequence
- Compound preparation
- Door-profile extrusion
- Calibration and cooling
- Reinforcement/cutting preparation
- Surface finishing and machining test
- Packing
Products, capacity and market fit
- Profile geometry and formulation control determine acceptance.
- Use only a limited décor/profile range at launch.
- Verify surface quality and installer fit before dispatch.
- WPC waterproof door panels - Door-core geometry, thickness, screw holding, reinforcement, flatness, moisture resistance and machining allowance - Door fabricators, housing projects, bathrooms, kitchens and retailers
Core production machinery and line specifications
| Machine / stage | Function / value | Production note |
|---|---|---|
| Mixer and WPC extruder | Forms door profile compound | Door-specific recipe |
| Wide calibration table | Maintains flatness | Defined thickness |
| Reinforcement/cutting station | Prepares lock and hinge zones | Engineer-approved insert |
| Machining test bench | Checks fabricator compatibility | Sample door test |
Raw materials, utilities and factory requirements
- Dry wood flour, polymer, additives, masterbatch, reinforcement inserts and decorative film
- Stable power, cooling water, ventilation and dry covered storage
- Guarded hot equipment, dust extraction and maintenance spares
Indicative low-entry investment and implementation plan
These planning ranges prioritize economical machinery, local labor and local civil works. Final pricing follows confirmed capacity, product specification, delivery terms and site conditions.
| Scope | Indicative range | Entry-plan note |
|---|---|---|
| Mixing, extrusion and calibration | US$80k-220k | Door-profile family |
| Cutting, surface and test tools | US$30k-100k | Fabricator handover |
| Indicative total | US$120k-320k | Dies and raw material excluded |
Detailed proposal and next step
The proposal contains the complete line flow, machinery scope, raw-material and utility requirements, implementation stages and indicative entry planning. Final configuration follows confirmed products, capacity, site and budget.