Production line and factory setup overview
Compounds wood flour with polymer and additives, then extrudes fluted WPC interior panels with cooling, cutting, optional film lamination and controlled packing.
Recommended lowest-entry line configuration Use screened dry wood flour and one fluted profile; prove density, straightness, face adhesion and clipping system with installers.
Production process and implementation sequence
- Wood-flour drying and screening
- Polymer/additive mixing
- Twin-screw WPC extrusion
- Calibration, cooling and cutting
- Film lamination and profile inspection
Products, capacity and market fit
- Profile geometry and formulation control determine acceptance.
- Use only a limited décor/profile range at launch.
- Verify surface quality and installer fit before dispatch.
- WPC fluted interior wall panels - Profile width, flute geometry, density, straightness, face bond and clipping compatibility - Interior contractors, retailers, offices, shops and housing
Core production machinery and line specifications
| Machine / stage | Function / value | Production note |
|---|---|---|
| Wood-flour dryer/mixer | Prepares consistent feed | Moisture-controlled |
| WPC extruder/die | Forms fluted profile | One profile |
| Calibration/cooling line | Stabilises dimensions | Straightness check |
| Laminator/cutter | Finishes saleable panel | Approved film |
Raw materials, utilities and factory requirements
- Screened dry wood flour, PVC/PE polymer, calcium carbonate, additives, masterbatch and decorative film
- Stable power, cooling water, ventilation and dry covered storage
- Guarded hot equipment, dust extraction and maintenance spares
Indicative low-entry investment and implementation plan
These planning ranges prioritize economical machinery, local labor and local civil works. Final pricing follows confirmed capacity, product specification, delivery terms and site conditions.
| Scope | Indicative range | Entry-plan note |
|---|---|---|
| Drying, mixing and WPC extrusion | US$60k-160k | One profile |
| Lamination, cutting and packing | US$25k-80k | Controlled décor range |
| Indicative total | US$90k-240k | Raw material stock excluded |
Detailed proposal and next step
The proposal contains the complete line flow, machinery scope, raw-material and utility requirements, implementation stages and indicative entry planning. Final configuration follows confirmed products, capacity, site and budget.