Production line and factory setup overview
Strategic wool transformation that grades and scours Afghan wool, dries and blends fibre, cards/combs and spins carpet yarn, dyes where selected, cones/packages it and controls fibre, shade and yarn performance.
Recommended lowest-entry line configuration Proceed only after wool collection/grade systems, water and effluent treatment, colour and dye route, buyer yarn specifications, power/steam, laboratory controls and trained textile operations are confirmed.
Production process and implementation sequence
- Resource, market and site feasibility
- Process design and EPC performance guarantees
- Civil works, utilities and long-lead equipment
- Installation, commissioning and interlock testing
- Representative production ramp-up
- Laboratory qualification and buyer acceptance
- Operator training, spares and controlled handover
Products, capacity and market fit
- This is a strategic plant, not a low-entry equipment package.
- Bankable feedstock, utility, permit, market, EPC and financing evidence is required before selection.
- Operate only with an independent laboratory, defined quality release and preventive-maintenance program.
- Scoured wool and carpet yarn - Wool micron/length, scouring yield, yarn count, twist, strength, shade, cone weight, dye fastness and customer standard - Carpet weavers, rug exporters, textile workshops, yarn distributors and regional handicraft supply chains
Core production machinery and line specifications
| Machine / stage | Function / value | Production note |
|---|---|---|
| Wool sorting and scouring | Cleans fleece | Yield and contamination |
| Drying/blending and carding | Prepares even fibre | Moisture and blend |
| Combing/drawing and spinning | Forms yarn | Count and twist |
| Dyeing/drying and winding | Creates saleable shade cones | Colour and package |
| Textile laboratory and packing | Releases yarn | Strength and shade control |
Raw materials, utilities and factory requirements
- Afghan wool, detergents, approved dyes/auxiliaries, cones, packaging, boiler fuel/steam, water-treatment chemicals, laboratory consumables and spares
- Bankable electricity/fuel/water plans, process cooling and treatment, plant fire safety, laboratory, covered stores and qualified operation team
- Environmental permits, emissions control, waste route, maintenance workshop, critical spares and site-specific safety systems
Indicative low-entry investment and implementation plan
These planning ranges prioritize economical machinery, local labor and local civil works. Final pricing follows confirmed capacity, product specification, delivery terms and site conditions.
| Scope | Indicative range | Entry-plan note |
|---|---|---|
| Sorting, scouring, drying and effluent treatment | US$25m-85m | Fleece quality and water scope |
| Carding, spinning, winding and dyeing | US$30m-100m | Yarn count and shade range |
| Laboratory, utilities and installation | US$15m-50m | Textile/environment scope |
| Indicative strategic project total | US$70m-235m | Wool inventory, land and finance excluded |
Detailed proposal and next step
The proposal contains the complete line flow, machinery scope, raw-material and utility requirements, implementation stages and indicative entry planning. Final configuration follows confirmed products, capacity, site and budget.