Production line and factory setup overview
Fabricates UPVC windows from purchased profile systems, reinforcement steel, insulated or single glass and hardware through profile cutting, steel reinforcement preparation, V-weld cleaning, drainage/lock machining, frame/sash welding, hardware assembly, glazing, operation checks and packing.
Recommended lowest-entry line configuration Launch with one proven UPVC profile system, compatible reinforcement and one welding-cleaning cell. Supplier trials must prove corner strength, drainage, gasket fit, hardware compatibility, glazing thickness and thermal expansion allowances for local conditions.
Production process and implementation sequence
- Profile and reinforcement receipt
- Cut-list optimisation and cutting
- Steel reinforcement cutting/insertion
- Drainage/lock machining
- Corner welding and cleaning
- Hardware assembly
- Glazing and gasket fitting
- Corner/operation/squareness inspection and packing
Products, capacity and market fit
- Approve an installed sample and buyer acceptance criteria.
- Launch with a defined product family and documented tool settings.
- Keep material and quality records for every batch.
- UPVC windows - Profile chamber/system, steel reinforcement, welded-corner strength, glazing thickness, hardware, drainage, gasket seal, operation and installation tolerance - Housing, offices, schools, shops, contractors and window retailers
Core production machinery and line specifications
| Machine / stage | Function / value | Production note |
|---|---|---|
| UPVC double-head saw | Cuts profiles and reinforcement accurately | Profile system settings |
| Welding and corner-cleaning cell | Forms clean strong frame corners | Temperature/time/pressure record |
| Drainage/lock router | Machines required openings | Hardware/drainage templates |
| Assembly/glazing tables | Completes finished windows | Gasket/glass fit |
| QC test tools | Releases operable frames | Corner strength/squareness check |
Raw materials, utilities and factory requirements
- UPVC profiles, galvanised reinforcement steel, glass, gaskets, hardware, screws, sealants, welding-teflon spares and protective packaging
- Stable electricity, covered material storage and protected finished-goods handling
- Guarded equipment, essential spares, documented maintenance and product-specific safety controls
Indicative low-entry investment and implementation plan
These planning ranges prioritize economical machinery, local labor and local civil works. Final pricing follows confirmed capacity, product specification, delivery terms and site conditions.
| Scope | Indicative range | Entry-plan note |
|---|---|---|
| Cutting, machining, welding and cleaning cell | US$12k–42k | One UPVC system |
| Assembly, glazing and quality tools | US$5k–18k | Workshop completion scope |
| Freight, setup, tooling and spares | US$5k–18k | Profile-specific commissioning |
| Indicative entry total | US$22k–78k | Workshop, profiles and glass stock excluded |
Detailed proposal and next step
The proposal contains the complete line flow, machinery scope, raw-material and utility requirements, implementation stages and indicative entry planning. Final configuration follows confirmed products, capacity, site and budget.