Production line and factory setup overview
Produces rigid SPC flooring by compounding PVC and calcium carbonate, sheet extrusion/calendering, decorative-film lamination, UV coating, profiling, inspection and packing.
Recommended lowest-entry line configuration Treat as a medium industrial line: prove click-lock geometry, thickness, wear layer, flatness and installation performance before investment.
Production process and implementation sequence
- Compound mixing
- Sheet extrusion/calendering
- Film lamination and UV coat
- Profiling/click-lock machining
- Inspection and packing
Products, capacity and market fit
- Surface and dimensional quality decide buyer acceptance.
- Use a limited range at launch.
- Validate installation compatibility before dispatch.
- SPC flooring planks - Thickness, click-lock geometry, wear layer, flatness, surface adhesion and dimensional stability - Flooring distributors, housing and commercial fit-out
Core production machinery and line specifications
| Machine / stage | Function / value | Production note |
|---|---|---|
| Mixer and sheet extruder | Forms rigid SPC sheet | Tested formula |
| Laminator/UV coater | Applies décor and protection | Wear-layer target |
| Profiling line | Machines click-lock edges | Defined plank format |
| Inspection/packing | Releases installable planks | Flatness/fit test |
Raw materials, utilities and factory requirements
- PVC resin, calcium carbonate, stabiliser, décor film, UV coating and packaging
- Stable power, ventilation, dust control and dry storage
- Guarded hot/cutting equipment and maintenance spares
Indicative low-entry investment and implementation plan
These planning ranges prioritize economical machinery, local labor and local civil works. Final pricing follows confirmed capacity, product specification, delivery terms and site conditions.
| Scope | Indicative range | Entry-plan note |
|---|---|---|
| Mixing, sheet line and cooling | US$250k-700k | Medium industrial |
| Lamination, profiling and packing | US$180k-550k | Surface/click-lock scope |
| Indicative total | US$450k-1.25m | Working capital excluded |
Detailed proposal and next step
The proposal contains the complete line flow, machinery scope, raw-material and utility requirements, implementation stages and indicative entry planning. Final configuration follows confirmed products, capacity, site and budget.