Production line and factory setup overview
Extrudes hollow decorative PVC interior-wall panels from formulated PVC compound, then calibrates, cools, cuts, prints or laminates and packs defined profiles.
Recommended lowest-entry line configuration Start with one width and 2-4 surface designs after confirming fire/smoke requirement, panel weight and retailer demand.
compoundcontrolled input
extrusionprocess core
limited rangelaunch scope
dry storagerelease condition
Production process and implementation sequence
- Compound mixing
- Twin-screw extrusion
- Calibration and cooling
- Cutting and surface decoration
- Profile inspection and packing
Products, capacity and market fit
- Profile geometry and formulation control determine acceptance.
- Use only a limited décor/profile range at launch.
- Verify surface quality and installer fit before dispatch.
- PVC interior wall panels - Width, thickness, weight, profile geometry, surface adhesion and colour consistency - Retailers, installers, kitchens, bathrooms and housing fit-out
Core production machinery and line specifications
| Machine / stage | Function / value | Production note |
|---|---|---|
| Mixer and feeder | Prepares PVC compound | Validated recipe |
| Twin-screw extruder/die | Forms panel profile | One width |
| Calibration and cutter | Controls geometry/length | Weight check |
| Printing/lamination unit | Applies décor | 2-4 designs |
Raw materials, utilities and factory requirements
- PVC resin, calcium carbonate, stabiliser, lubricant, masterbatch and decorative film/ink
- Stable power, cooling water, ventilation and dry covered storage
- Guarded hot equipment, dust extraction and maintenance spares
Indicative low-entry investment and implementation plan
These planning ranges prioritize economical machinery, local labor and local civil works. Final pricing follows confirmed capacity, product specification, delivery terms and site conditions.
| Scope | Indicative range | Entry-plan note |
|---|---|---|
| Mixing, extrusion and calibration | US$35k-100k | One profile width |
| Surface finish and packing | US$20k-60k | Limited décor range |
| Indicative total | US$55k-160k | Raw material stock excluded |
Detailed proposal and next step
The proposal contains the complete line flow, machinery scope, raw-material and utility requirements, implementation stages and indicative entry planning. Final configuration follows confirmed products, capacity, site and budget.