Production line and factory setup overview
Produces high-gloss PVC artificial-marble wall sheets through controlled formulation, sheet extrusion, calibration, hot lamination/printing, cutting, film protection and surface inspection.
Recommended lowest-entry line configuration Treat this as a medium-industrial surface-product line: validate sheet thickness, gloss, print/film adhesion, scratch resistance and installer demand before investment.
Production process and implementation sequence
- Formulation and premixing
- Sheet extrusion and calibration
- Cooling and thickness control
- Marble film lamination/printing
- Cutting, protective film and inspection
- Stacking and packing
Products, capacity and market fit
- Profile geometry and formulation control determine acceptance.
- Use only a limited décor/profile range at launch.
- Verify surface quality and installer fit before dispatch.
- PVC artificial-marble wall sheets - Sheet thickness, width, flatness, gloss, print definition, film adhesion and scratch resistance - Interior distributors, showrooms, commercial fit-out and housing projects
Core production machinery and line specifications
| Machine / stage | Function / value | Production note |
|---|---|---|
| High-speed mixer and feeder | Prepares sheet compound | Gloss-grade formulation |
| Sheet extruder/calender | Forms flat substrate | Controlled thickness |
| Laminator/printing line | Creates marble surface | Adhesion-tested film |
| Cutter and protective-film station | Protects saleable sheets | Scratch-free release |
Raw materials, utilities and factory requirements
- PVC resin, calcium carbonate, stabiliser, modifiers, masterbatch, marble film/ink and protective film
- Stable power, cooling water, ventilation and dry covered storage
- Guarded hot equipment, dust extraction and maintenance spares
Indicative low-entry investment and implementation plan
These planning ranges prioritize economical machinery, local labor and local civil works. Final pricing follows confirmed capacity, product specification, delivery terms and site conditions.
| Scope | Indicative range | Entry-plan note |
|---|---|---|
| Mixing, sheet extrusion and calibration | US$150k-400k | Medium industrial scope |
| Lamination/printing, cutting and packing | US$80k-250k | Surface-quality equipment |
| Indicative total | US$250k-650k | Working capital and certification excluded |
Detailed proposal and next step
The proposal contains the complete line flow, machinery scope, raw-material and utility requirements, implementation stages and indicative entry planning. Final configuration follows confirmed products, capacity, site and budget.