Production line and factory setup overview
Fabricates marble, granite and engineered-quartz countertops by slab handling, CNC/bridge cutting, edge profiling, sink cut-outs, polishing, dry fit, sealing and protected installation packing.
Recommended lowest-entry line configuration Use a sample-led workshop with defined slab thicknesses, edge profiles and supported cut-out rules. Confirm stone source, silica-dust controls, water recycling, lifting, breakage risk and site templating before buying a larger CNC bridge.
Production process and implementation sequence
- Slab receipt and inspection
- Template/cut drawing preparation
- Slab lifting and bridge/CNC cutting
- Sink/hob cut-outs and reinforcement
- Edge profiling and polishing
- Dry assembly/seam check
- Sealing, packing and installation release
Products, capacity and market fit
- Approve a physical sample and applicable standard.
- Launch with a defined product range and documented tool settings.
- Keep material and quality records for each batch.
- Marble and quartz countertops - Stone/slab type and thickness, cut and edge profile, sink/hob cut-out reinforcement, polish, seams, sealant, support and installation template - Kitchens, bathrooms, hotels, villas, apartment projects, retailers and stone contractors
Core production machinery and line specifications
| Machine / stage | Function / value | Production note |
|---|---|---|
| Slab rack and lifting system | Handles heavy stone safely | Load/suction safety |
| Bridge saw or CNC | Cuts profiles and openings | Slab/cut tolerance |
| Edge profiler/polisher | Finishes exposed edges | Profile/polish consistency |
| Water/dust treatment | Controls wet cutting waste | Slurry/recycling plan |
| Dry-fit/QC bench | Checks seams and delivery | Template/finish release |
Raw materials, utilities and factory requirements
- Marble, granite or quartz slabs, reinforcement bars, resin/adhesive, sealer, polishing tools, water-treatment consumables, packing and installation fittings
- Stable electricity, covered raw-material storage and protected finished-goods handling
- Guarded equipment, documented maintenance, essential spares and product-specific safety controls
Indicative low-entry investment and implementation plan
These planning ranges prioritize economical machinery, local labor and local civil works. Final pricing follows confirmed capacity, product specification, delivery terms and site conditions.
| Scope | Indicative range | Entry-plan note |
|---|---|---|
| Slab handling and wet cutting equipment | US$25k-110k | Manual/bridge-saw scope |
| Profiling, polishing and water treatment | US$18k-85k | Stone/quartz capability |
| Templates, installation and safety setup | US$10k-45k | Dust and lifting controls |
| Indicative entry total | US$53k-240k | Workshop and slab inventory excluded |
Detailed proposal and next step
The proposal contains the complete line flow, machinery scope, raw-material and utility requirements, implementation stages and indicative entry planning. Final configuration follows confirmed products, capacity, site and budget.