Production line and factory setup overview
Builds multi-layer LVT flooring from PVC compound, backing, printed decorative film and wear layer through calendering/lamination, curing, cutting, inspection and packing.
Recommended lowest-entry line configuration Validate layer adhesion, wear layer, print registration, VOC requirements and installer demand before selecting the process.
Production process and implementation sequence
- Compound preparation
- Layer calendering
- Decor film/wear-layer lamination
- Curing and cutting
- Inspection and packing
Products, capacity and market fit
- Surface and dimensional quality decide buyer acceptance.
- Use a limited range at launch.
- Validate installation compatibility before dispatch.
- LVT vinyl flooring - Layer stack, thickness, wear layer, print registration, adhesion, flatness and surface durability - Retail flooring, offices, hotels and housing
Core production machinery and line specifications
| Machine / stage | Function / value | Production note |
|---|---|---|
| Compound/calender line | Forms LVT layers | Defined layer stack |
| Laminator | Bonds décor and wear layer | Adhesion test |
| Curing/cutter | Stabilises finished plank | Format control |
| Surface inspection | Releases saleable flooring | Print/flatness check |
Raw materials, utilities and factory requirements
- PVC compound, backing, decor film, wear layer, adhesive/coating and packaging
- Stable power, ventilation, dust control and dry storage
- Guarded hot/cutting equipment and maintenance spares
Indicative low-entry investment and implementation plan
These planning ranges prioritize economical machinery, local labor and local civil works. Final pricing follows confirmed capacity, product specification, delivery terms and site conditions.
| Scope | Indicative range | Entry-plan note |
|---|---|---|
| Calendering and lamination | US$350k-1m | Layered flooring |
| Curing, cutting and inspection | US$150k-500k | Surface-quality scope |
| Indicative total | US$550k-1.5m | Working capital excluded |
Detailed proposal and next step
The proposal contains the complete line flow, machinery scope, raw-material and utility requirements, implementation stages and indicative entry planning. Final configuration follows confirmed products, capacity, site and budget.