Production line and factory setup overview
Cuts exterior EPS cornices and façade profiles from EPS blocks, then applies a reinforced polymer-modified coating system, cures, inspects and packs the profiles for approved installation.
Recommended lowest-entry line configuration Use purchased EPS blocks at launch; select hot-wire CNC cutting, mesh/base-coat application and covered curing. Sell only with an approved exterior coating and installation specification.
Production process and implementation sequence
- EPS block receipt and sizing
- Hot-wire/CNC profile cutting
- Base-coat and mesh application
- Finish coat and controlled drying
- Dimensional/coat inspection
- Protected packing
Products, capacity and market fit
- Approve a physical sample and the intended installation system.
- Launch with a limited, saleable profile or finish range.
- Keep batch records for material, mould and quality checks.
- Coated EPS exterior profiles - Profile accuracy, coating thickness, mesh embedment, dry strength, moisture resistance and approved fixing detail - Façade contractors, housing compounds, retailers and decorative building suppliers
Core production machinery and line specifications
| Machine / stage | Function / value | Production note |
|---|---|---|
| Hot-wire CNC cutter | Cuts repeatable façade profiles | Starter CAD patterns |
| Coating/mesh bench | Builds reinforced exterior skin | Specified coating thickness |
| Drying racks/covered area | Cures profiles without damage | Dry-time control |
| Inspection/packing bench | Protects installer-ready profiles | Profile and coating check |
Raw materials, utilities and factory requirements
- EPS blocks, alkali-resistant mesh, polymer-modified base/finish coat, approved adhesive/fixings samples and packaging
- Stable power, extraction/ventilation and dry covered storage
- Guarded cutting equipment, documented maintenance and essential spares
Indicative low-entry investment and implementation plan
These planning ranges prioritize economical machinery, local labor and local civil works. Final pricing follows confirmed capacity, product specification, delivery terms and site conditions.
| Scope | Indicative range | Entry-plan note |
|---|---|---|
| CNC hot-wire cutting and patterns | US$8k–25k | Micro/small cutting line |
| Coating, mesh and drying scope | US$10k–35k | Exterior protection system |
| Indicative entry total | US$22k–70k | EPS blocks and site stock excluded |
Detailed proposal and next step
The proposal contains the complete line flow, machinery scope, raw-material and utility requirements, implementation stages and indicative entry planning. Final configuration follows confirmed products, capacity, site and budget.