Production line and factory setup overview
Fabricates aluminium sliding, casement and fixed windows from purchased profiles and glass through cut optimisation, double-head sawing, punching/milling, drainage machining, hardware assembly, glazing, squareness checks, water/operation testing and protected packing.
Recommended lowest-entry line configuration Start with the locally demanded profile system and a small machine cell: precision double-head saw, copy router/end mill, punch, assembly tables and glazing tools. Confirm section dimensions, gasket/hardware supply, glass thickness and installation details before buying.
Production process and implementation sequence
- Profile receipt and cut-list optimisation
- Double-head cutting
- Milling/punching/drainage machining
- Frame and sash assembly
- Hardware installation
- Glazing and gasket fitting
- Operation/squareness inspection
- Protected packing and dispatch
Products, capacity and market fit
- Approve an installed sample and buyer acceptance criteria.
- Launch with a defined product family and documented tool settings.
- Keep material and quality records for every batch.
- Aluminium windows - Profile system, frame/sash dimensions, glazing thickness, drainage, hardware, gasket compression, squareness, air/water performance and installation detail - Homes, offices, shops, contractors, window retailers and renovation projects
Core production machinery and line specifications
| Machine / stage | Function / value | Production note |
|---|---|---|
| Double-head saw | Cuts aluminium profiles accurately | Profile-system angles/lengths |
| Copy router/end mill/punch | Machines locks, drainage and joints | System-specific tooling |
| Assembly tables and crimp tools | Builds frames and sashes | Squareness/joint control |
| Glazing and hardware bench | Completes installed units | Glass/gasket compatibility |
| Window test tools | Releases finished assemblies | Operation/water/squareness check |
Raw materials, utilities and factory requirements
- Purchased aluminium profiles, glass, gaskets, hardware, screws, sealants, cutting blades, protective tape and packaging
- Stable electricity, covered material storage and protected finished-goods handling
- Guarded equipment, essential spares, documented maintenance and product-specific safety controls
Indicative low-entry investment and implementation plan
These planning ranges prioritize economical machinery, local labor and local civil works. Final pricing follows confirmed capacity, product specification, delivery terms and site conditions.
| Scope | Indicative range | Entry-plan note |
|---|---|---|
| Saw, machining and punch cell | US$6k–25k | Small workshop configuration |
| Assembly, glazing and test tools | US$4k–16k | One profile system basis |
| Freight, setup, tooling and initial spares | US$4k–14k | Operator training included |
| Indicative entry total | US$14k–55k | Workshop, profiles and glass stock excluded |
Detailed proposal and next step
The proposal contains the complete line flow, machinery scope, raw-material and utility requirements, implementation stages and indicative entry planning. Final configuration follows confirmed products, capacity, site and budget.